Combustion
1 Combustion In SI Engines
Combustion in SI engines is divided into three categories. Ignition and
ame
development is the rst phase of combustion where only about 5% of the airfuel
mixture is consumed. During
ame development combustion has barely
started and there is very little pressure rise, so there is no signi cant work
done. The second phase consists of the propagation of the
ame. This phase
consumes about 80-90% of the air-fuel mixture. During this phase there is
signi cant pressure rise, which provides the force that produces the work in
the expansion stroke. The third and nal phase of the combustion process
is the
ame termination. This phase consumes only about 5% of the air-fuel
mixture. During this phase the pressure quickly decreases and combustion
ends. Figure 7.1 shows the pressure as a function of the crank angle. The
maximum pressure is reached after TDC which supplies the force necessary
in the expansion stroke to provide useful work
Ignition and Flame Development
Ignition of the air-fuel mixture is initiated by an electrical discharge across
the electrodes of a spark plug. This explosion usually occurs 10-30 degrees
before TDC. When this ignition takes place, combustion reactions follow
in an outward direction. The voltage necessary to cause the plug to spark
is 25,000-40,000 volts with a maximum current o fabout 200 amps. This
amount of energy dissipation only last about 10 nsec since the spark of the
plug is instantaneous. This amount af current and voltage cause a maximum peak temperature of about 60,000 K. The actual temperature of the plug at
time of ignition is only about 6000 K with spark discharge lasting around
0.001 second. The energy delivered by the spark plug is on the order of 30
to 50 mJ, which is su cient to start combustion since only about 0.2 to 0.3
mJ of energy is necessary for stoichiometric mixtures and non-stoichiometric
mixtures, respectively. One method to produce this high voltage is by using
a coil in the battery. Most automobiles use a 12-volt battery that is not
su cient enough to cause the spark. A coil in combination with the battery
is used to multiply the voltage many times and provide the necessay voltage.
The ring of the spark plug and
ame propagation are related by how
much pressure is in the cylinder. When the electrical discharge causes the
air-fuel mixture to ignite the
ame is very small and it travels very slow
because of its size. Since the
ame is very small and does not propage fast
it does not generate enough energy, the pressure in the cylinder is not high
enough to cause combustion. When 5-10% of the mixture is burnt and the
rise in pressure due to the compression stroke is high then
ame propagation
starts. Having a rich air-fuel mixture around the electrodes of the spark plug
speeds up ignition, gives a higher
ame speed, and gives a \better start to
the overall combustion process." (Pulkrabek, p.232) For this reason spark
plugs are generally placed near the intake valve to assure a rich mixture.
Flame Propagation
Flame propagation causes the ma jority of the combustion in the cylinder.
By the time that the rst 5-10% of the air-fuel mixture has been burnt
ame propagation has been well established. The
ame has the speed to
move quickly throughout the combustion chamber and cause the rest o fthe
combustion to occur. Flame propagation is increased 10 times when induced
turbulance, swirl, and squish are introduced, which always is because of
engine design. If the propagation of the
ame was laminar then the speed
would be decreased. That is why characteristics like swirl and squish are
desired; they induce the turbulent
ow of the
ame front.
When the gas mixture burns, the pressure and temperature rise. Burnt
gases behind the
ame front are hotter than the unburnt gases in front of
the
ame front. When this occurs the density of the burnt gases decreases
while increassing the volume, and hence occupying a larger percentage of the
volume of the combustion chamber. This can be seen from equation.
p= m /V
When the density decreases the volume increases. the
relationship between the percent of mass burnt and the percent of volume
burnt. When 30% of the gas mass is burnt the burnt gases occupy 60% of
the total volume. This makes 70% of the total unburnt gas make only 40%
of the total volume.
Since the volume of both burnt and unburnt fuel is kept constant in
the combustion chamber, and the volume of burnt gases keeps increasing as
the
ame propagates the unburnt mixture is compressed, therefore incresing
its temperature and hence the combustion rate. In addition to the rise in
temperature from the compression of the
uid there is a rise in temperature
due to radiative heat transfer. Radiation is emmitted from the
ame reaction
zone, which is at an approximate temperature of 3000 K, and transfered
to the burnt and unburnt gases. As the
ame propagates throughout the
combustion chamber the temperature and pressure increase constantly. This
rise in temperarure and pressure cause the chemical reaction to increase which
causes the
ame front to increase.
The e ects on combustion not only come from turbulance, swirl, and
squish, but also from the type of fuel used and the air-fuel ratio. Lean
mixtures have slower
ame speeds than rich mixtures. the
relationship between the
ame speed and air-fuel ratio. The
ame speed will be the greatest when there is a rich mixture but not too rich otherwise the
ame speed will decrease again. The
ame speed also increses with engine
speed since turbulace, swirl, and squish are increased. an
\average combustion chamber
ame speed as a function of engine speed for
a typical SI engine." The burn angle is de ned as the
angle the crakshaft makes when combustion occurs. For most SI engines
the crankangle is 25 before TDC. If ignition is too early then the pressure
inside the cylinder will be high and the piston will do extra work. If however
ignition is late then the pressure will be low, which will reduce the amount
of work done on the engine. Actual ignition timing occurs anywhere from
10-30 before TDC. describes the relationship between the burn
angle and the engine speed. Flame propagation starts at 5% and ends at 95%
consumption. The typical crankangle during the main part of combustion is
25
.
Flame Termination
At about 15-20 after TDC 90-95% of the combustion process has taken
place and the
ame front has reached all corners of the combustion chamber. The termination of the
ame consumes roughly 5% of the air-fuel mixture. that when there is only about 5-10% of the gas mass left, it
has been compressed into a small percent of the combustion chamber volume.
The small volume left at the end of the combustion process makes the endgas
combust with the combustion chamber walls and corners.
Because the end gas is so close to the cylinder walls the reactions are
reduced in rate. Apart from being a slow reaction the large mass of the
metal walls \acts as heat sink and conducts away much of the energy being
released in the reaction
ame." Since the nal mixture
has been minimized in energy content the rate of reaction and
ame speed
are reduced. This is wanted out of the last phase of combustion. Since the
pressure is low at the last stage of combustion the forces exerted on the
cylinder head are minimized and therefore a smooth ending to combustion is
accomplished.
2 Combustion In CI Engines
The main di erence between combustion in CI and SI engines is the way in
which combustion occurs. In SI engines the combustion process rst occurs by igniting a homogeneous mixture using a spark plug. The main di erence
arises when the
ame is initiated and the
ame travels at a certain direction,
dictated by the
ame propagation, whereas combustion in CI engines there
is no
ame propagation with a direction. Combustion in a CI engine is a
nonsteady process where a nonhomogeneous mixture is controlled through
fuel injection. The mixture is nonhomogeneous since air is the only substance
being compressed until late in the compression stroke. Injection of the fuel
occurs at about 15 bTDC and ends at about 5 aTDC. Following are the
steps that the fuel goes through, after injection, in order to cause the proper
combustion.
1.atomization: the fuel droplets break into smaller droplets.
2.vaporization: the small droplets of fuel vaporize in the chamber due to
high temperatures. About \90% of the fuel injected into the cylinder has
been vaporized within 0.001 second after injection."
3.mixing: after vaporization of the fuel, the fuel mixes with the air to
form a combustible air-fuel mixture.
4.self-ignition: self-ignition usually starts around \8 bTDC, 6-8
, after
the start of injection." At this point some of the mixture
will ignite. These small reactions are caused by high temperature within
the chamber. They are exothermic and further raise the temperature of the
combustion chamber.
5.combustion: combustion nally takes place after the self ignition of
the air-fuel mixture, throughout the combustion chamber. At the time of
combustion, around 70-95% of the fuel in the combustion chamber is in
the vapor state. At this time many
ame fronts develop at di erent places
throughtout the combustion chamber, with the aid of the self-ignited mixture.
When all of the combustible air-fuel mixture has been used the temperature
and pressure rise. The increase in temperature and pressure further increase
self-ignition points and combustion increases. Throughout this process liquid
fuel is still being injected into the combustion chamber. The amount of
fuel that is injected dictates the rate of combustion since the fuel has to
be atomized, vaporized, mixed and nally combusted. Figure 7.6 shows the
relationship between cylinder pressure and crank angle.
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